PC40 240 VAC Pattern Control Part 1 08 3898 NORDSON CORPORATION • AMHERST, OHIO • USA

1-2 Safety Summary 3. Safety During Installation PIN 108389A 57·28 1193 WARNING: Risk of serious personal injury or death. Failure to follow the safe

6-2 SeNice Parts and Reference Data 3. Service Parts PC40 Pattern Control Service Parts 2 Figure 6. 1 - PC40 front assembly, rear view Figure 6.2 - PC

Service Parts and Reference Data 6-3 PC40 Pattern Control Service Parts (continued) Table 6. 1 PC40 Service Equipment Item Number Part Number 154 82

6-4 SeNice Parts and Reference Data 4. Specifications PC40 Specifications Programming Flexibility Output Channels Pattern Storage Pattern Complexity

PC40 Specifications (continued) Inputs Input Voltages Trigger Inputs Outputs • Sensor supply • Solenoid Environmental Parameters Operating Temperatu

6-6 Service Parts and Reference Data Photosensors Specifications Input Voltage Output Configuration Output Rating Response Time Indicator LED Operati

c Norc!son Corpornon 1993 AI Rights Reserved Section 2 Equipment Familiarization P/N 101138911. 57·28 1/93

Equipment Familiarization 2-1 Section 2 Equipment Familiarization 1. Introduction Figure 2.1 - PC40 240 VAC Pattern Control e Norclson Corpora~on 199

2-2 Equipment Familiarization 2. PC40 Functional Description PIN 108389A 57-28 1/93 NOTE: The PC40 240 VAC Pattern Control is designed for use only i

1--~-----I [ID---' Figure 2.2-PC40 block diagram B - PC40 Pattern Control C - Applicator D-Solenoid £-Gun F-Trigger G - Substrate C Nordson Cotpo

2-4 Equipment Familiarization 3. PC40 User Interface Figure 2.3 - PC40 front panel 1-LCD 2 - Output LEOs (green) 3-Set push button 4-Up pus( button P

LCD Figure 2.4 - PC40 LCD 1 - Numerical display 14 13 12 10 2 - Leading or trailing edge symbols 3 - Selection level indicators 4 -Stitch bead length

2-6 Equipment Familiarization 4. Nordson Photoelectric Sensors There are four photoelectric sensors that are available from Nordson for use as trigge

Figure 2. 7 - Retroreflective sensor A - Emitter/Receiver B -Substrate C - Retroreflector () Nordson Corporaoon 1993 AI Righls Reserved Equipment Fami

Manual57-28 Nord son Corporation welcomes requests for infonnation, comments and inquiries about its products. Address all correspondence to Nordson C

2·8 Equipment Familiarization 5. Remote Communications Remote Memory Selection Remote Lock Out Interface PIN 108389.'. 57-28 1/93 Purpose The P

Cl Nocdson Corporation 1993 AI Roghts Reserved Section 3 Installation PIN 108389.4. 57-28 1/93

Section 3 Installation 1. Introduction 2. Inspection 3. Safety During Installation 4. Installation Tips and Hints Cl NO<dson Corporanon 1993 AI Ro

3-2 Installation 5. Mounting the PC40 Back Enclosure Wall or Machine Mounting PIN 108 389A 57·28 1/93 Avoiding Inductive Interference (Electrical N

Wall or Machine Mounting (continued) Figure 3. 1 • Removing the PC40 front assembly 1 - Back enclosure 2-Front assembly 3 - Screw {1 of 6) DIN Rail Mo

3-4 Installation DIN Rail Mounting (continued) T A l Figure 3.2 - Mounting PG40 to wall or machine surface A - 6 in. (15.2 em) 1 - Back enclosure 2-S

DIN Rail Mounting (continued) 6 Figure 3.3-Mounting PC40 to vertical DIN rails 1 - Clip (1 of 2) 2 - Back enclosure 3 -Screw with washer (1 of 2) 4 -S

3-6 Installation DIN Rail Mounting (continued) ~~' ~?T 6.0" Mounting to Horizontal Ralls Make sure that the rails are 6.0 in. (15.24 em) a

6. PC40 Electrical Connections Connecting AC Power to the PC40 240 VAC Unit Figure 3.5 - Removing front assembly screws 1 - Screw {1 of 6) o N01<1s

Table of Contents 0-1 Table of Contents Section 1 Safety Summary Section2 Equipment Familiarization Section3 Installation C NOtd$On Corporation 1 993

3-8 Installation Connecting AC Power to the PC40 ACUnit (continued) Figure 3.6 - Rotating the front assembly PIN 108389A 57-28 1/93 c. Rotate the fro

Connecting AC Power to the PC40ACUnit (continued) A Figure 3. 7-Temporary mounting of front assembly A -ViewA 1 - Stand-off {1 of 2) 2 -Screw {1 of 2)

3-1 0 Installation Connecting AC Power to the PC40AC Unit (cootinued) WARNING: Risk of electrocution. The AC input power line to the PC40 provides vo

Installation 3-11 Connecting AC Power to the PC40AC Unit 5. If you are connecting other devices at this time, proceed to the appropriate installation

3-12 Installation 7. Solenoid Wiring Installation Gun Solenoid Wiring PiN 108 3891\ 57·28 1/93 NOTE: The PC40 240 VAC Pattern Control uses 220/240 V

Gun Solenoid Wiring (continued) Installation 3-13 WARNING: Burns. Unexpected gun firing can occur during ! PC40 installation. The firing can be a re

3-14 /nstalfation Gun Solenoid Wiring (ccntinued) 5. If you are NOT connecting other devices at this time, do the following: a. Grasp the front assem

Current Sinking (NPN) Requirements IIIII A k II Ill -1 t 2 3 I 4 ~ "" ~ I Installation 3-15 A current sinking (NPN) device capable of sinki

3-16 Installation Tips for Minimizing Unwanted Triggering (continued) Mounting Dimensions Figure 3.11- Sensor dimensions 1- 1.21 in. (30.7 mm) 2-0.95

Mounting Dimensions (continued) Figure 3. 12 - Sensor bracket dimensions 1-0.10 in. (2.5 mm) 2 -0. 79 in. (20. 1 mm) 3-1.79 in. (45.5 mm) 4 -90 degree

0-2 Table of Contents Sectlon4 Operating Instructions PIN 108389A 57·28 1/93 9. PC40 Remote Communications Installation . . . . ... 3-24 Re

3-18 Installation Mounting Nordson Sensors (continued) 3. Locate the sensor bracket so that the sensor Is no closer than 2 in. (5.1 em) nor further t

Mounting Nordson Sensors (continued) C Nordson Corpora Don 1993 AU R•ghts ResOlVed Installation 3-19 Mounting Opposed Sensors NOTE: To avoid unwante

3-20 Installation Mounting Nordson Sensors (continued) PIN 108 389A 57·28 1/93 Mounting Retroreflectlve Sensors NOTE: To avoid unwanted trigger sign

Nordson Photosensor Wiring Connections Installation 3-21 WARNING: Risk of electrocution. The AC input power line to the PC40 provides voltage that can

3·22 Installation Aligning Sensors ...,...+----1 4----.;..·0 ...,...>-!---2 3 0 Figure 3. 14 -Alignment LED and gain control locations 1 - G

Aligning Sensors (continued) C'J NO<dson Corpornon 1993 AI Right$ Res..ved Installation 3-23 Aligning Opposed (Through Beam) Sensors 1. Remov

3-24 Installation 9. PC40 Remote Communications Installation The following information is provided if you will be using a remote device to select act

Remote Memory Selection and Memory Logic Remote Memory Select Switch Installation ~ Nordson Corporaoon 1993 Aa Ro~hl$ Aeoorvcd Installation 3·25 The

3-26 Installation Remote Memory Select Switch Installation (continued) 2 3 f. lighten the two screws to secure the front assembly to the back enclosur

Remote Memory Select Switch Installation (continued) c Installation 3-27 NOTE: When both the Rotary Select Switch and Keyed Lock Out Switch are insta

Sections Troubleshooting Section 6 Service Parts and Reference Data C Nordson Corporabon 1893 AI Rights Reserved Table of Contents 0·3 7. Configure Mo

3-28 Installation Remote Memory Select Switch Installation (continued) c Switch Used as a Sinking Device Use an 18-22 gauge wire (customer supplied)

Keyed Lock Out Switch Installation Cl NO<dson Corporation 1993 M Rights Reserved Installation 3-29 NOTE: This switch is not intended to be install

3-30 Installation Keyed Lock Out Switch Installation (ccntinued) P1 A P1-1 P1-2 P1-3 P1-4 P1-5 P1-6 P1·7 P1-8 0 0 3. Use 18-22 gauge wire (customer s

Keyed Lock Out Switch Installation (continued) A B P1-1 P1-2 P1-3 P1-4 P1-5 P1·6 P1-7 P1·8 0 Figure 3.19-Current sinking keyed lock out switch A - Fro

3-32 Installation Keyed Lock Out Switch Installation (continued) PIN 104 389A 57-28 1/93 4. If you are NOT connecting other devices at this time, do

0 NO<dson Corporaoon 1993 AI Rogh1S Reserved Section 4 Operating Instructions PIN 108 389A 57·281/93

Operating Instructions 4-1 Section 4 Operating Instructions 1./ntroduction C NOfdson Corpora~on 1993 "-1 Roghls RooO<V•d Through descriptions

4-2 Operating Instructions 2. PC40 Parameters Overview Memory Channel P/N 108 389A 57·28 1/93 Parameters are the choices and values that you have to

Channel (continued) Figure 4. 1 - Bead sequences 1 - Bead (gun on) Trigger Cl NO<d$on Corporation 1993 AI Rtg~l$ Rese<Vecl 1 ------Operating Ins

4-4 Operating Instructions Trigger (continued) Table 4. 1 - Trigger Device Mode and Location, and Corresponding PC40 Edge Symbol Selection PIN 108J89A

Transition Figure 4.2-Delays and durations A - Delay (Off) B - Duration (On) 1 - Gun 2 - Trigger 3 - Transition sequence 4 - Line travel direction C N

4-6 Operating Instructions Transition In programming the PC40, the transition values refer to the end-point of (continued) each delay and each durat

Stitch Operating Instructions 4-7 IO • xl Definition: Material application with a duration that consists of a repeating pattern of short material bea

4-8 Operating Instructions 3. Setting Up the Pattern --Figure 4.5-Example 1 pattern Example 1: Cartoning {One End Only) P.t1108389A 57·28 1193 Becaus

Operating Instructions 4-9 Example 1: Cartoning (One End Only) (continued) NOTE: The first delay measurement must include the gun to trigger distance

4-1 0 Operating Instructions Example 1: Cartoning (One End Only) (continued) PiN 108 389A 57·28 1/93 Converting Distance Measurements to Tlme Values

Operating Instructions 4-11 Example 1: Cartoning (One End Only) (continued) Illustrated Pattern Parameters- Figure 4.7 shows the converted time value

4-12 Operating Instructions Example 1: Cartoning (One End Only) Programming Decision Factors for This Example: {continued) Memory - One memory is nee

Example 2: Cartoning with Stitch On 1 Figure 4.9 - Example 2: stitch pattern 2 Q Operating Instructions The assumptions, distances, and time values ar

C N01<1son Corpora~on 1993 AI Roghts Res.,...,d Section 1 Safety Summary P/N 10& 389A 57-28 t/113

4-14 Operating Instructions Example 2: Cartoning with Stitch On (continued) Determining Maximum Stitch Bead Length - We determined this value using t

4. PC40 Start-up and Default Displays Start-up Display Figure 4.11-Start-up display Default Display LOCK CONFIGURE PROGRAM RUN TEST MEMORY LOCK CONFIG

4-16 Operating Instructions 5. Program Mode Purpose Accessing Program Mode LOCK CONFIGURE PROGRAM RUN TEST ME:MORY Figure 4. 13 - Initial Program mod

Programming Memory PIN 154 8 18A 57·28 1193 Operating Instructions 4-17 NOTE: Only one memory letter is initially displayed (Figure 4.13). This is th

4-18 Operating Instructions Programming Channel PIN 10838~ 57·28 1193 1 2 3 4 ~I (FLASHING) Default Display Programming Selections for the Channel le

Programming Channel (continued) 1 A Figure 4. 14 - Activating/deactivating examples A - First pattern 1 - Guns: 1 and 4 activated; guns 2 and 3 deacti

4-20 Operating Instructions Programming Trigger PIN 108 389A 57-28 1/93 Default Display 1 ~I (FLASHING) Programming Selections for the Trigger Level

Operating Instructions 4-21 Programming Transition · Default Display Selecting a Transition Push Button Sequence Result 1. Press LEFT or RIGHT to •

4-22 Operating Instructions Programming Transition (continued) PIN 108 389A 57·28 1/93 Setting the Transition Value Push Button Sequence Result 1. P

Programming Transition (continued) Programming Stitch Nordson Cotporatoon 1993 AU Aoghl.s Reserved Operating Instructions 4-23 Moving to the STITCH S

4-24 Operating Instructions Programming Stitch (continued) Reactivating Stitch Push Button Sequence Result 1. Press LEFT or RIGHT to • The stitch off

Programming Stitch (ccntinued) Operating Instructions 4-25 Entering % Coverage Values Push Button Sequence Result 1. If the setting is 1 00% and you

4·26 Operating Instructions Programming Stitch (continued) PIN 108 389A 57·28 1/93 Determining Stitch Bead Length This setting defines the length of

6. Run Mode Purpose Accessing Run Mode Resetting the Pattern Operating Instructions 4-27 Run Mode enables you to • reset the pattern and to • review

4-28 Operating Instructions Reviewing Parameters and Values (continued) Parameter Review Sequence (continued) Selection Level Transition Stitch Move

7. Configure Mode Purpose Accessing Configuration Mode LOCK CONFIGURE PROGRAM RUN TEST MEMORY CHANNEL TRIGGER TRANSITION STITCH Figure 4.18-Configurat

4-30 Operating Instructions Selecting Available Parameters Available Memories C NO<dson Corporuon 1993 AI Rlgh1s Reserved Configuration Choice Pu

Operating Instructions 4-31 Selecting Available Parameters (continued) Available Trigger and Edge Choices (continued) P/1'1108389A 57-28 1/93 Tr

4-32 Operating Instructions Selecting Available Parameters (continued) Stitch-off or Stitch-on NOTE: The stitch choice applies to all available memori

C NOtdson Corpora~on 1993 AI Rrghts Resetved Section 5 Troubleshooting PIN 108 389A 57-28 1/93

Section 1 Safety Summary 1./ntroduction 2. Explanation of Terms and Symbols e NOtCISOn Corpora bon 1993 AD R;gms Reserved Safety Summary 1-1 Section 1

Section 5 Troubleshooting 1. Introduction 2. Safety Precautions 3. Troubleshooting Checklist Following Initial Installation 0 NO<dson Corporacon 19

5-2 Troubleshooting 4. Guns Not Firing Problem PC40 status LED red. (NOTE: It is normal for this LED to light red at unit power-up. After a brief sel

4. Guns Not Firing {continued) Problem PC40 trigger input LED(s) dark. PC40 output LED(s) dark. C NordSon Corporation 1993 AI Aogtu R$$""&q

5-4 Troubleshooting 5. Gun(s) Firing Between Patterns Problem Gun(s) firing between patterns, diffuse reflective sensors. Guns firing between pattern

5. Gun(s) Firing Between Patterns (continued) Problem Possible Reason Guns firing between (Retroreflective sensor only) patterns, opposed sensor react

5-6 Troubleshooting n_ P2 r--P2-1 & P2-2 & P2-3 I & P2-4 & P2-5 & P2-6 & P2-7 & P2-8 & P2-9 & P2-10 & P2-11

C> NOtdson Corpora~on 1993 AI R1gh1s Rese<ved Section 6 Service Parts and Reference Data PIN 108 389A 57-28 1193

Service Parts and Reference Data 6-1 Section 6 Service Parts and Reference Data 1./ntroduction 2. Using the Parts List· 0 NOtdson Corporaoon 1993 AI